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Rotary Kiln Cement Plant Manufacturer

Rotary kiln is a rotating cylindrical vessel which is used for drying, calcination and sintering in a continuous process with the use of hot gases. The hot gases may be generated in an external furnace or by a flame inside the kiln.

CPG supplies a special range of small and medium capacity Rotary Kilns across the world with numerous applications.

Our design & production experts provide high quality, innovative & cost effective solutions according to the requirements of customers.

Highlights

  • Length to Diameter Ratio – 14 to 16.
  • Specific Heat Consumption (for Clinker) - 695 to 750 Kcal/Kg.
  • Main drive – variable speed drive
  • Designed to use alternative fuels also.
  • Process automation and instrumentation for optimum operational control.

Applications

  • Cement
  • Aluminate Cement
  • Limestone & Lime sludge
  • Pet coke Calcination
  • Minerals i.e. Bauxite and Iron Ore
  • Sponge Iron

Features

  • Better inlet and outlet sealing to ensure minimum false air entry.
  • Hydraulic thruster provides control to the Kiln axial movement.
  • Three support roller stations are provided for better distribution of forces on shell.
  • Ensures optimal safety with regard to material elasticity at operating temperature.
  • Throat adjuster is provided to optimize Kiln / Calciner fuel.
  • Kiln inlet Seal
  • Kiln outlet Seal
  • Hydraulic Thruster
  • Tyre and Girth Gear Assembely
  • Supporting Roller Assembely

Kiln Inlet Seal

Kiln inlet seal will be of friction type ring. Two nos. rings, carrying wear shoe segments on face, with one ring being rotating with Kiln, slide on face to face. The wear shoes are lubricated by high temperature grease. The sliding ring have pneumatic cylinders, distributed equally on the periphery, which always keep both the shoe rings of primary seal in contact, even during and upward-downward movement.

Kiln Discharge Seal

Discharge end seal is made up of radially placed overlapping segmented graphite blocks. This allows movement of shell in radial and axial direction while effectively sealing.

Nose Ring Fan

The discharge end is provided with another annular shell around with spacer flexible element. The cooling air is blown in this annular gap by cooling air fan using distribution nozzle ring made of pipes.

Our Recent Projects

  • United Cement, Nepal
  • Dynasty Cement, Nepal
  • Kiln after Refractory Lining at United Cement, Nepal
  • Pet-coke Calcination Kiln under Supply
  • Assembly of Support Roller Bearing
  • Kiln Erection at Sonapur Cement, Nepal
  • Arrangement of Nose Ring and Kiln outlet Seal